Introduction:
This machine is widely used for filling carbonated drink,such as soda water, sparkling water, energy drink, fizzy drink etc. It integrates rising filling capping three functions in one unit, It is suitable for plastic / PET bottle 200-2000ml.
The filling method adopts the isobaric filling so that the filling speed is faster and stable.
Using the advanced PLC(Programmable Logic Controller) technology.
Main parts
1. air conveyor;
2. rinser station;
3. filler station;
4. capper station;
5. cap elevator
6. Light checker
7. Full bottle conveyor
Video link: https://www.youtube.com/watch?v=LtzlEBGCvAg&feature=share
Technique parameter
| Model: |
DCGF60-60-15 |
| Capacity :500ml |
24000BPH |
| Bottle shape: |
Round or square |
| PET bottle: (mm) |
(Bottle Diameter):φ50-.φ110mm (Height):150-340mm |
| Cap: |
PE srew cap |
| Filling precision: |
≤±5mm |
| Filling pressure:(Mpa) |
0.15-0.35 |
| Rinsing pressure:(Mpa) |
0.2-0.25 |
| Filling volume :(L) |
8 |
| Overall size:(mm) |
6600*6600*2600 |
| Weight: (kg) |
1t |
A) Washing part of Soft Drinks Filling Machine:
l All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
lI 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
lII 304 stainless steel washing pump
B) Filling Part of Soft Drinks Filling machines :
l High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
lIFilling volume adjustable in fine rank, same liquid level after filling
lII All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
lV 304 stainless steel filling pump
V no bottle no filling
C) Capping part of Soft Drinks Filling machine:
l Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
lI All 304stainless steel construction
lII No bottle no capping,
lV Automatic stop when lack of bottle
Working process:
Bottles are fed from air conveyor into three-in-one rinsing machine via star-wheel. Bottle clamp installed on the rotary wheel of the rinsing machine will grip bottle mouth and make a 180º turn along a guide track to face the bottle mouth downward.
In a designated section of the rinsing machine rinsing, water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º turn along a guide track to resume bottle mouth facing up. Cleaned bottles are moved out of the rinsing machine by bottle carrier mechanism to raise them to engage with filling valves.
A filling is completed by gravity. The material filled into the bottle through a filling valve. The bottle goes down and leaves the valve to capping machine via neck handling star-wheel.
Anti-rotation blades on capping heads will seize the neck of a bottle to prevent it from rotation and hold it in up-right. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam.
